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Industry Reports

Quantifiable outlook of specific markets or trends as it pertains to the packaging and processing industry.

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2019 Robotics Innovation 2 Implementation

April 16, 2019
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2019 Robotics: Innovation 2 Implementation, published by PMMI – The Association for Packaging and Processing Technologies, examines the evolving role of industrial robotics in processing and packaging, drawing on interviews and industry data through 2018 to compare recent adoption against prior forecasts. Focus areas include workforce development and training, knowledge capture and service models; sensor-enabled digitization, AI and unified controls; and end-of-arm tooling, hygienic design and flexible changeover. The analysis indicates adoption tends to expand beyond automotive into food, CPG and life‑sciences and that implementations generally show stronger integration, modularity and aftermarket service needs; charts highlight adoption patterns and implementation tradeoffs. The report reveals where engineering teams are prioritizing investments to strengthen operational resilience.

The robotics market is poised for a significant transformation in the near future, growing into new industries and new applications that were once unassailable with previous robot technology. 2018 represented a major step in expanding the use of general robotics. For the first time, industries like food, consumer packaged goods, and life sciences are expanding robotics applications across their entire production lines in significant numbers. This expansion into new industries with new applications impacts how robots are designed and where they are being mplemented, as new emphasis must be placed on flexibility, versatility, intelligence, connectivity, and precision.
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2019 Flexible Packaging Market Assessment

February 25, 2019
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The 2019 Flexible Packaging Assessment Report, published by PMMI – The Association for Packaging and Processing Technologies, examines market and technology shifts in flexible packaging using 2018–2019 industry surveys, expert interviews and market intelligence. Analysis indicates three priority focus areas: product and format innovation, including convenience-led pouch formats and specialty closures such as stand-up pouches, spouts and resealable zippers; operations and equipment, including automation, flexible smaller-footprint machinery and enhanced service models; and sustainability and channel adaptation, including material choice, recycling initiatives and e-commerce-driven retail-ready requirements. Emerging patterns show manufacturers balancing shelf-life gains with supply-chain constraints, and charts highlight benchmark comparisons across regions and end-use sectors. The report reveals where engineering teams are prioritizing investments to strengthen operational resilience.

Most industry experts foresee continued growth in the flexible packaging industry, fueled by two developments: increasing consumer demands for convenient packages, and an industry push for sustainable, shelf-ready product designs. A growing customer base for fast-moving consumer products and consumer durables in emerging countries is another factor projected to drive the global market. Asian and European markets have been early adopters of the format and continue to innovate in flexible packaging designs.
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2019 Craft Breweries and Distilleries Machinery and Automation Trends

February 12, 2019
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2019 Craft Breweries & Craft Distilleries: Machinery and Automation Trends, published by PMMI – The Association for Packaging and Processing Technologies, examines evolving production, packaging, and automation choices across U.S. craft beverage SMEs, drawing on industry data and operator interviews from 2010–2018 for comparative context. Focus areas include constrained floorplans with modular, mobile equipment; phased automation and hybrid labor strategies; rapid small-batch changeover and SKU management; and outsourcing, distribution and packaging shifts tied to sustainability. The analysis indicates firms tend to adopt compact solutions such as mobile filling and labeling lines, leverage contractors for peak demand, and charts highlight emerging patterns in investment priorities. Download the full report to see where engineering teams are prioritizing investments to strengthen operational resilience.

Craft beer and craft spirits are two segments of the beverage market that have garnered significant attention in the last decade, attracting consumers to a product that is a specialty item steeped in the authenticity of its production methods. While at first glance these two markets may appear to diverge in both needs and scale, they are in fact closely related. Both craft beer and craft spirits are overwhelmingly consumer driven markets; while individual breweries and distilleries certainly compete with one another in the market space, the direction and scale of their production is ultimately beholden to consumer demand.
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2019 Education and Workforce Development Best Practices

February 8, 2019
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2019 Education & Workforce Development Best Practices Report, published by PMMI – The Association for Packaging and Processing Technologies, examines talent pipeline challenges and retention strategies through a 2019 survey of North American small and medium manufacturers, interviews, and case studies and benchmarks practices across industries. The analysis indicates three focus areas—workforce development and retention (apprenticeships, internships, high-school and college partnerships), talent management and incentives (dedicated HR, flexible career paths, targeted recruiting), and knowledge capture for retiring workers (mentorship, phased schedules, advanced notice)—while charts highlight recruiting channels and training approaches; emerging patterns show faster hiring where assessments and digital screening are used. The report reveals where engineering teams are prioritizing investments to strengthen operational resilience.

In PMMI's latest report on hiring and retaining talent, research shows the importance of using innovative methods for attracting manufacturing talent with a small labor pool. See what Best Practices manufacturing companies should utilize when recruiting and retaining top talent.
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Millennial Purchasing and Trade Shows 2018

January 21, 2019
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Millennial Purchasing & Trade Shows, published by PMMI – The Association for Packaging and Processing Technologies, examines how Millennials engage with industry events and shape buying processes, drawing on 2018 attendee surveys, in‑depth interviews and PMMI member validation. The analysis indicates distinct focus areas: trade‑show experience and engagement such as hands‑on demonstrations, healthier food and peer networking; research and decision behavior including online research, LinkedIn and pre‑show demos; and event tools and app features like advanced search and pre‑event planning. Findings generally show Millennials value in‑person technology demonstrations while tending to rely on digital research and peer reviews; charts highlight these comparative patterns and recommended tactics. The report reveals where organizers and vendors are prioritizing investments to increase Millennial engagement and event ROI.

Millennials make up the biggest working group of Americans by generation and industry leaders are seeking to bridge the perceived communication gap between themselves and Millennials. One method of bridging this gap is by learning the purchasing and trade show habits of Millennials already within the industry. Millennial habits fall in line with other generational demographics when it comes to the overall purchasing process. However, this demographic is distinctly different when it comes to the importance placed on new technologies and the trade show attributes they value most.
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2018 Vision 2025 PACK EXPO International

January 11, 2019
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Vision 2025 Report, published by PMMI – The Association for Packaging and Processing Technologies, examines the operational pressures and strategic responses facing CPGs, OEMs and contract packagers from the 2018 PACK EXPO International sessions, drawing on panel discussions, roundtable dialogue and participant-ranking data. The analysis indicates several focus areas: equipment flexibility and changeover efficiency such as modular tooling and late-stage differentiation; automation and IIoT adoption paired with data-management and predictive-maintenance pilots; and workforce development and retention alongside knowledge capture and on-demand training. Emerging patterns show stronger cross-functional collaboration and supplier partnerships to benchmark investments, and charts highlight converging priorities across stakeholders. The report reveals where engineering teams are prioritizing investments to strengthen operational resilience.

The Vision 2025 report provides a qualitative assessment of the major issues shaping packaging operations. This information is used to gain perspectives needed to better understand and proactively address factors important to the expectations, strategies and requirements of customers.
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2018 Personal Care Industry Trends

November 28, 2018
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Personal Care Industry Trends, published by PMMI – The Association for Packaging and Processing Technologies, examines packaging and packaging machinery implications across the 2017–2018 timeframe using industry surveys and market repositories, benchmarking regional shifts. Focus areas include supplier selection and serviceability, including spare part proximity and turnkey offerings; machinery flexibility and automation adoption, such as modular designs and robotics that reduce changeover and simplify cleaning; packaging formats and material transitions, including standup pouches, tubes and glass versus rigid plastics; and safety, traceability and regulatory pressures. The analysis indicates emerging patterns that generally show trade-offs between innovation and operational complexity, and charts highlight comparative trends across segments. The report reveals where engineering teams are prioritizing investments to strengthen operational resilience.

Cost, technical capability, spare part availability, and company product offerings are key parameters to select a packaging machinery supplier. Additionally, consumer companies give importance to machinery suppliers that provide turnkey solutions and have healthy industry experience. Find out about the current trends in the Personal Care industry by downloading PMMI's free white paper.
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Taste of Processing Trends Around the World 2018

November 12, 2018
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Taste of Processing Trends Around the World, published by PMMI – The Association for Packaging and Processing Technologies, examines global food and beverage processing dynamics across the 2015–2020 window using industry sources such as IHS Markit and regional benchmarks to contextualize change. The analysis indicates shifting focus areas, including automation and modular line design such as decentralized drives and servo systems linked with increased automation content; regulatory and food-safety drivers reshaping machinery requirements; and market and consumption trends that tend to vary by region, from beverage to dairy segments. Charts highlight adoption patterns and supply-chain implications, while emerging patterns show workforce, digital-tool, and traceability priorities. The report reveals where engineering teams are prioritizing investments to strengthen operational resilience.

While the penetration of automation equipment has been somewhat slower in the food and beverage industry when compared to some other sectors, on-going technology developments are leading to greater opportunities for manufacturers to benefit from increasing the levels of automation in their food and beverage processing machinery. Find out more about trends, machinery, and growing use of automation in the food and beverage processing sector by downloading PMMI's free white paper today.
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2018 Breadth of Press Offerings for Digital Packaging Printing

October 29, 2018
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Breadth of Press Offerings for Digital Packaging Printing, published by PMMI - The Association for Packaging and Processing Technologies, examines the U.S. digital packaging market in 2018 using surveys, interviews, and data to present market sizing, vendor offerings, and adoption drivers. The analysis indicates key focus areas: technology and press landscape tied to inks, substrates, and regulatory constraints; supply-chain optimization and just-in-time printing to reduce warehousing; and customization and SKU/versioning strategies, alongside converter economics, workflow integration, and workforce readiness. Emerging patterns generally show broader vendor entry across applications including labels, folding carton, and corrugated, while charts highlight trade-offs among productivity, cost, and sustainability. The report reveals where brands and converters are prioritizing investments to strengthen packaging agility and supply-chain resilience.

Digital print allows brands and manufacturers to respond quickly to customer demands while improving the supply chain, reducing warehousing cost and waste, and enjoying faster time to market. This study examines opportunities for the digital packaging press market within the United States across key segments including: Labels, Folding Carton, Flexible and Corrugated.
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2018 E-Commerce: Think Inside the Box

August 31, 2018
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2018 E‑Commerce: Think Inside the Box, published by PMMI – The Association for Packaging and Processing Technologies, examines recent multi‑year market trends and stakeholder interviews combined with public data sources to assess how online retail is reshaping packaging and processing. The analysis indicates several focus areas—pack protection and right‑sizing (materials and corrugated strategy), machine flexibility and automation (shorter runs and IIoT readiness), supply‑chain models and fulfillment (3PL versus in‑house, last‑mile options), and traceability with anti‑counterfeit measures—where emerging patterns show shifting investment priorities. Charts highlight corrugated and machine‑buying trends and the report integrates examples including right‑sized shippers, flexible end‑of‑line equipment, and wearable‑enabled warehouses. The report reveals where packaging and processing leaders are prioritizing investments to strengthen operational resilience.

E-commerce is not only changing the rules of the game, it's starting a whole new game. This research report explores the impact and changes e-commerce is creating along the consumer supply chain, from product manufacturing to delivery. In this report you'll walk through the challenges at each stage of the supply chain, learn what opportunities to look for and what the advantages of moving quickly can be. You'll also explore solutions for e-commerce with a glimpse at what tomorrow might look like.

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Industrial Robot Opportunities in Food and Beverage Processing

August 29, 2018
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Industrial Robot Opportunities in Food and Beverage Processing, published by PMMI – The Association for Packaging and Processing Technologies, examines evolving robot technologies and adoption trends across the food and beverage sector using industry market data and studies from 2015–2018. Focus areas include technology and applications—robot types, end-of-arm tooling and machine vision for quality control; operational and regulatory readiness—hygiene, wash-down design and safety for cobot collaboration; and economic and workforce implications—total cost of ownership, systems-integration constraints and reskilling strategies. The analysis indicates manufacturers tend to pilot cobots and AI-enabled vision for pick-and-place and quality tasks, while charts highlight expanding addressable use cases from secondary packaging to primary processing. The report reveals where engineering teams are prioritizing investments to strengthen operational resilience.

The market for industrial robots continues to grow rapidly, as new use cases and opportunities supplement existing applications. Within the food and beverage industry, one which is controlled by strict health and safety regulations, robots have previosuly been limited to tertiary and some secondary packaging tasks, such as palletizing. However, manufacturers are increasingly developing robots with a high protection class suitable for handling unpacked goods and subsequent wash-down, creating new opportunities for direct and indirect handling of foods.
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2018 Pharmaceutical Packaging & Processing Equipment

August 14, 2018
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Five Factors Spur Growth in Pharmaceutical Packaging and Processing Equipment, published by PMMI – The Association for Packaging and Processing Technologies, examines market and equipment drivers across industry studies and forecasts. Drawing on PMMI’s 2017 and 2018 reports and global pharmaceutical data through 2017–2021, the analysis indicates several focus areas: regulatory traceability and serialization, including supply‑chain tracking and coding requirements; market expansion in pharmerging regions and patent/R&D dynamics, such as patent expiries and new drug launches; functional, user‑centric packaging like easy‑open formats; and equipment innovation and digital‑tool adoption, including cabinet‑less machinery and decentralized controls. Emerging patterns show benchmarks and adoption tendencies, and charts highlight comparative trends. The report reveals where engineering teams are prioritizing investments to strengthen resilience.

As of 2018, global brand spending is forecast to reach between $815-832 billion in 2021, and global generic spending is expected to surpass $500 billion by 2021. A few large, multinational corporations, for the most part highly concentrated, consolidated and focused, dominate pharmaceutical production. With more people are able to afford access to needed medications, which in turn drives growth in packaging and packaging equipment for pharmaceuticals. Find out more about the current state of the Pharmaceutical Packaging and Processing industry by downloading PMMI's free white paper today.  
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Top to Top Summit 2018 Report

June 28, 2018
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Top to Top Summit Report, published by PMMI – The Association for Packaging and Processing Technologies, examines findings from the 2018 Top to Top Summit and Vision 2025 focus groups (PACK EXPO Las Vegas 2017), synthesizing qualitative input, panel and roundtable discussions, and OpX Leadership Network work products to benchmark industry practice. Key focus areas include workforce development and retention—training, knowledge capture, and simplified HMIs; machine innovation and interoperability—automation, modular design, and remote diagnostics; and e-commerce and distribution strategies—fulfillment models and packaging adaptations. Analysis indicates common priorities and trade-offs, charts highlight comparative patterns across CPGs and OEMs, and emerging themes generally show collaboration and data-sharing as drivers. The report reveals where engineering teams are prioritizing investments to strengthen operational resilience.

This Discussion Summary contains a comprehensive and concise narrative of all 2018 Top-to-Top Summit discussions. PMMI hopes that these observations and conclusions suggest ways for packaging machinery end-users/customers and manufacturers/producers to identify and address operational issues in a manner that improves all facets of packaging machinery procurement and operational processes.
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2018 Big Data to Enhance Manufacturing Processes

June 4, 2018
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How to Utilize Big Data to Enhance Manufacturing Processes, published by PMMI – The Association for Packaging and Processing Technologies, examines how manufacturers collect, process, and apply production data to improve quality, uptime, and flexibility. Drawing on a 2018 whitepaper with industry interviews and cross-sector case studies, the analysis indicates implementation choices and benchmarks that tend to influence outcomes. Key focus areas include workforce skills and change management; data strategy and infrastructure from sensors to hybrid cloud; and analytics-to-action covering user interfaces, alarm handling and asset prioritization. Applications such as predictive maintenance, machine vision sorting and recipe consistency generally show operational gains, while charts highlight trade-offs across sectors. Download the report to see where leaders prioritize investments that strengthen resilience.

This white paper starts by introducing some of the early applications of big data analytics in food and beverage processing. It then consolidates findings and best practices learned from other industry sectors, and is used to answer critical questions any potential user of big data analytics should consider prior to embarking on their own projects, including: Where is investment needed? How to deal with data? What are the challenges faced? What are the potential returns on investment (ROI)?

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2018 Snack Foods Packaging and Processing Market Assessment and Trends

May 2, 2018
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2018 Snack Foods – Packaging and Processing Market Assessment and Trends, published by PMMI – The Association for Packaging and Processing Technologies, examines market dynamics and equipment implications across North America and select global markets using market data through 2017 and interviews with industry stakeholders. The analysis indicates two primary focus areas: operational resilience—machine flexibility and faster changeovers paired with sanitary design and enhanced detection systems—and market response—flexible-pack formats, SKU proliferation and e-commerce that favor contract manufacturers and automation. Emerging patterns show investments tend to favor adaptable pouch and case equipment, including stand‑up pouches, flow wrappers and vertical FFS, and charts highlight regional benchmarks and trade-offs. The report reveals where engineering teams are prioritizing investments to strengthen operational resilience.

PMMI, the Association for Packaging and Processing Technologies, has developed a research study providing members with an assessment of the 2018 Snack Foods market as it pertains to the packaging and processing industry. Detailed information including Consumer trends, E-Commerce trends and industry forecasts by snack type (savory or sweet) can be found in this robust report. Download either your copy of the report or a complimentary executive summary today.
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2018 Global Trends Food and Beverage Processing

February 26, 2018
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2018 Food & Beverage Processing Machinery Report, published by PMMI – The Association for Packaging and Processing Technologies, examines trends in the U.S. market using 2016 base-year sales and production data and forecasts through 2021, drawing on IHS Markit, U.S. government statistics and industry sources. Analysis indicates three focus areas: modernization and automation—modular designs, robotics, and IIoT-enabled controls—that tend to improve flexibility and reduce labor; food-safety and traceability—sterilized processing, CIP, and serialization—that generally drive investment in hygienic design and software integration; and workforce, outsourcing and remote service models that tend to reshape capital and aftermarket strategies. Charts highlight cross-sector comparisons and trade context. The report reveals where engineering teams are prioritizing investments to strengthen operational resilience.

This report provides an overview of the major trends influencing the food and beverage processing machinery market, which includes economic and environmental factors. It also reviews demand factors, product, and manufacturer trends.
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2018 Beverage Trends in Packaging and Processing

February 14, 2018
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Beverage Trends in Packaging and Processing Operations, published by PMMI – The Association for Packaging and Processing Technologies, examines evolving packaging, processing and supply-chain dynamics across North America and projects implications through 2028 based on 2018 industry interviews, supplier input and market forecasts. The analysis highlights three focus areas: packaging innovation and materials (notably aluminum, PET and glass innovations), manufacturing and supply chain resilience (labor, co-packer capacity and logistics) and automation and equipment strategies that speed changeovers and enable predictive maintenance. Emerging patterns indicate consumer-driven premiumization and convenience trends—such as slim cans and resealable closures—and charts highlight shifting material and equipment demand. The report reveals where engineering teams are prioritizing investments to strengthen operational resilience.

The premium and ultra-premium segments of just about every beverage category have experienced very strong growth in recent years. Mid-tier brands, particularly in the spirits industry, have been refreshing their packaging to present a more premium image through enhanced labels, more sophisticated closures, and eye-catching, shelf ready packaging.  Consumers’ increasing desire for natural and organic products has driven the increased use of glass bottles and cartons – two containers with a healthier and environmentally friendly image among most consumers. PMMI's 2018 Beverage Trends report features robust information on consumer trends, retail trends regulations and manufacturing and supply chain and should serve as your guide to today's Beverage Industry.

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Global Trends Impacting The Market for Packaging Machinery 2018

January 26, 2018
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2018 Global Trends Impacting the Market for Packaging Machinery, published by PMMI – The Association for Packaging and Processing Technologies, examines market drivers, regional shifts, and technology implications for packaging machinery across a multi-year (2016–2021) forecast using IHS Markit data and industry interviews. The analysis groups focus areas around sustainability and material innovation (recycled content and packaging minimization), flexible-packaging adoption and machine adaptation (pouches versus rigid formats), operational economics and CapEx–OpEx tradeoffs, and workforce development, knowledge capture and documentation, and digital-tool adoption and version control such as serialization and traceability systems. Emerging patterns indicate regional variation and adoption trends; charts highlight comparative benchmarks and scenario outcomes. The report reveals where engineering teams are prioritizing investments to strengthen operational resilience.

Produced by PMMI, The Association for Packaging and Processing Technologies, the Global Trends Impacting the Market for Packaging Machinery report provides you with an indicator of the global market for packaging machinery. Discover the major factors and trends impacting growth and regional variances of the global packaging machinery market and other insights when you download this report.
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2017 Vision 2025 Pack EXPO Las Vegas

November 27, 2017
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Vision 2025 Report, published by PMMI – The Association for Packaging and Processing Technologies in 2017, examines trends gathered from Vision 2025 focus groups at PACK EXPO Las Vegas and related industry engagements to benchmark near‑term CPG manufacturing and supplier practices. The analysis indicates three clustered focus areas—workforce development and retention with knowledge capture and documentation; equipment and process innovation for flexible, quick changeovers; and digital adoption and data‑integrity initiatives such as Industry 4.0, remote diagnostics, and e‑commerce fulfillment—where emerging patterns show tradeoffs among speed, cost and compliance; charts highlight cross‑company comparisons and implementation pathways. The report reveals where manufacturing leaders are prioritizing investments to strengthen operational resilience.

The Vision 2025 report provides a qualitative assessment of the major issues shaping packaging operations.  This information is used to gain perspectives needed to better understand and proactively address factors important to the expectations, strategies and requirements of customers.
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2017 Cannabis Industry White Paper

November 10, 2017
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Here to Stay or Up in Smoke? A Look at the U.S. Cannabis Market, published by PMMI – The Association for Packaging and Processing Technologies, examines the evolving U.S. cannabis sector across recent five-year trends and emerging regulatory shifts using state regulatory data, market channel reports, and industry interviews. Focus areas include regulatory and financial constraints—federal–state tensions and banking reluctance; packaging and processing requirements—child‑resistant and format-specific needs as products move from flower to edibles; and operational resilience—testing, track‑and‑trace, automation, and workforce evolution. Analysis indicates regional variability and innovation opportunities, and charts highlight comparative adoption patterns across markets. The report reveals where industry leaders are prioritizing investments to balance compliance and scale operations.

Most people involved with the cannabis industry are aware of the risks, especially in terms of legal status, but believe the potential rewards out-weigh them. Overall, there is a belief that cannabis will become a main-stream, but heavily regulated, product in the U.S. in the next 10 years, like alcohol and tobacco. Large food and beverage companies are eying the market and positioning themselves to be ready to move once the federal threat is removed. In the meantime, because processing, packaging and retail must be state-specific, suppliers to the cannabis industry must have local teams that understand the regulations and peculiarities of each market. Cannabis manufacturers are actively looking for equipment and technology OEMs to aid them with implementing new processes and technologies, especially in automation. Many opportunities exist to form strong and lasting relationships with these manufacturers – especially for the OEMs that offer technical guidance and are willing to take on a bit of risk.

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