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2026 From Stop to Strategy: Turning Downtime Data Into Operational Improvement

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From Stop to Strategy: Turning Downtime Data Into Operational Improvement, published by PMMI – The Association for Packaging and Processing Technologies in October 2026, examines how manufacturers capture, validate and leverage downtime information to reduce production losses and speed recovery. Drawing on insights from a Vision 2030 Discovery Session at PACK EXPO International 2026, live polling, roundtables and pre-registration surveys, the analysis indicates key focus areas—data validation and ownership, root-cause analysis and action planning, and equipment readiness and diagnostics—where organizations can turn measurement into improvement. Charts highlight recurring patterns across machine alarms, operator observations and trackers, and emerging findings suggest practical pathways to strengthen resilience. Download the full report to learn where teams are prioritizing investments to strengthen operational resilience.

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2026 From Stop to Strategy: Turning Downtime Data Into Operational Improvement

Why Download This Report?

  • Identify trends in downtime patterns affecting packaging line throughput
  • See how MTTR and spare-parts inventory influence machinery recovery times
  • Explore shifts in materials stoppages and upstream supply variability
  • Assess sustainability implications from recurring stops and material waste
  • Map diagnostic-signal clarity to technician troubleshooting efficiency in packaging
79%
CPG and contract packager pre-registration survey respondents who selected process-related issues among their top three downtime causes.
53%
First live vote participants who selected a downtime tracker recording what happened, why, impact and corrective action.
41%
Poll participants who selected maintaining a baseline equipment condition through scheduled cleaning, inspection and lubrication for recovery.

Questions This Report Answers

  • Why do machine fault alarms often fail to reveal the true root causes of manufacturing downtime?
  • How do frequent minor production stoppages impact overall manufacturing throughput compared to major equipment breakdowns?
  • Who should be responsible for validating production downtime data across operations, maintenance, and continuous improvement teams?
  • What practices help manufacturers translate collected downtime data into effective corrective action plans?
  • Which maintenance and diagnostic strategies are most effective for reducing equipment mean time to repair?

Published by PMMI Business Intelligence (Vision 2030) in October 2026. Based on facilitated panel discussions, breakout roundtables, group report‑outs, live audience polling, and pre‑registration surveys from CPGs, contract packagers, OEMs, and other industry stakeholders who participated in the Vision 2030 Discovery Session at PACK EXPO International 2026, collected in October 2026.

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Questions?

Please contact Rebecca Marquez, Director, Custom Research, PMMI at rmarquez@pmmi.org